Article Courtesy of Construction UK Magazine

This project demanded prompt supply on a grand scale.
Approximately 625 meters of custom designed and manufactured Fibrelite FRP trench covers and frames were specified for this project at one of the UK’s largest power stations. Customization, manual handling and longevity were the key requirements, including nonstandard frame sections consisting of laser fusion welded and hot dip galvanized steel.

Left: ‘Shaped’ trench covers supplied to accommodate trench directional changes. Right: Hundreds of metres of trench covers & frames were required for several trench runs.
Key Requirements
- This project demanded prompt supply on a grand scale: approximately 625 meters of trench covers (with frame sections to suit).
- D400 load rated FRP composite trench covers which met the BS EN 124 testing standards while remaining light enough for safe manual removal and replacement.
- Covers fitted with a secure bolt down system prior to despatch.
- ‘Shaped’ covers to accommodate trench directional changes.
- To ensure extended service life, nonstandard frame sections consisting of laser fusion welded, hot dip galvanized steel were requested.

Left: A FRP trench covering solution was for easy safe manual handling. Right: A D400 load rating was required for the regular heavy duty traffic.
The Fibrelite Solution
- The Fibrelite Technical team worked closely with end user’s nominated Design Engineering Company and the third-party contractor to produce and deliver a custom designed solution which would meet all requirements and specifications.
- 625 meters of custom D400 load rated Fibrelite FRP composite trench covers (in line with the BS EN 124 load classification) with 117-150mm deep step to reduce cover unit weight and ensure safe manual handling.
- Restraining bolt mechanisms for added security.
- Bespoke ‘Shaped’ trench covers to accommodate trench directional changes.
- Nonstandard frame sections consisting of laser fusion welded and hot dip galvanized steel.
- Fibrelite trench covers are designed for safe, fast manual removal.
Read more about Fibrelite's projects here.

Left: D400 load rated trench covers (in line with the BS EN 124 load classification). Right: Restraining bolt mechanisms added for added security.
This article originally appeared on Construction UK Magazine.
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