Data Centers Specify KPS High Density Polyethylene Piping & Fibrelite Composite Access Covers To Safeguard Operations

Data Centers
In an increasingly connected digital world, data centers are critical. With 3.6 million m2 in use by data centers in Europe alone and over 70 projects (851,000 m2) in progress in 12 European countries (ResearchAndMarkets1), their growth continues to accelerate to meet the needs of cloud technology, AI, 5G, Internet of Things (IoT) data storage and the shift to hybrid working. This trend is mirrored globally, with investment in data centers projected to rise from $244.74 billion in 2019 to $432.14 billion in 2025 (ResearchAndMarkets2).

KPS 2022
Fibrelite's FRP composite channel access covers installed at major US data center

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KPS' HDPE piping installed at major Parisian data center

Safeguarding Service. Eliminating Downtime. 

To ensure 24/7 365 operations and minimize the risk of downtime, data centers are constructed with the highest performance, highest quality building materials available, with every part of a facility meticulously planned. Infrastructure is an integral part, normally comprising of an Uninterruptible Power Supply (UPS), power distribution, cooling systems, fire systems and security systems, many of which have redundancies (2N+1 for Tier 4 facilities, guaranteeing 99.995% uptime) including back-up power generators to prevent interruption of service. Two contemporary products being adopted by leading data centers across the globe are Fibrelite’s lightweight FRP composite trench access covers (to protect and provide easy access to underground infrastructure) and KPS’ HDPE piping (to fuel backup generators). 

High-Performance Backup Generator Fueling Systems.

KPS 2022 3A reliable fuel supply is key to backup generators’ smooth operation, connecting generators to fuel storage tanks and tanks to fill points. “We regularly install generators to back up data centers in the event of a power cut. We have been using KPS double wall piping exclusively for more than 10 years to connect generators to underground storage tanks. KPS piping is easy to install, mainly thanks to the assembly by thermo-welding, and the range of products is very complete, which makes it possible to create any type of network, even complex,” commented Nicolas Lefebvre, Generator Activity Manager at Flipo-Richir (France).

Corrosion-resistant, safe and easy to install (due to compact electrofusion fittings) the KPS HDPE piping system helps fuel flow safely, even providing protection against ground movements (using the elasticity and flexibility of HDPE). Safety can be enhanced further by installing KPS’ conductive piping option, ensuring continuous conductivity between the tank and the end of the line (which can be earthed). This helps to prevent the accumulation of electric charges that could otherwise be created by the friction of the fuel velocity and the plastic inner surface. KPS’ 4” (110mm) piping also delivers a 933 liter/minute flow rate, making it ideal for fill lines (KPS piping is available in 1” to 4” diameters in single or double wall). KPS will also soon be releasing a 6” double wall product range.  

Simple, Safe Underground Infrastructure Access. 

Lightweight Fibrelite FRP channel access covers designed for safe manual removal and replacement

Another contemporary product line seeing widespread global adoption by architects, design engineers and specifiers to enable easy access to underground infrastructure is Fibrelite’s modular FRP composite trench/channel access covers. These are now often specified at the outset of new build data center projects. Bespoke, modular and lightweight, Fibrelite covers are designed to be removed quickly and easily by two people using Fibrelite’s ergonomically designed lifting handles, even where heavier load ratings are required (e.g. channels running between buildings with vehicle traffic). Due to their unique custom engineering capabilities, Fibrelite can manufacture access covers at all load ratings up to F900 / 90 tonne (A15, B125, D400, E600 and F900). Traditionally, for the past 100 years, access covers have been made from concrete or metal which are 3-4 times the weight of Fibrelite covers, often requiring specialized lifting equipment to remove and replace. Fibrelite covers are also impervious to corrosion and have a unique anti-slip walking surface.  

In many instances where Fibrelite access covers are adopted, companies choose to specify a bespoke option, custom-manufactured to specific requirements including size, color, load rating, fittings (e.g. securing systems) and molded identification of below ground services. Fibrelite has also undertaken projects where they have designed and manufactured retrofit replacements for previously installed heavy concrete or metal access covers.  

“We are proud to be involved in data center projects across the globe, with our Fibrelite trench access covers facilitating easy safe access to below ground infrastructure, and our KPS piping providing a reliable fuel supply to backup generators. In many cases, we actually custom design and engineer bespoke products to fit each facility’s requirements," said Jo Stott, Marketing Director, OPW Global (a Dover company and parent company of Fibrelite and KPS).

Explore KPS’ technical case studies at:  

Explore Fibrelite’s technical case studies at: